Factory Size (in sq.feet/sq. meter) |
4500 meters
|
| Factory Address |
PLANT – I SONIA FORGINGS (P) LIMITED G-I, 685 Riico Industrial Area, Bhiwadi Distt. Alwar-301019, Rajasthan Phone: +91-1493 - 222112/221572/221573 Fax: +91-1493-512087
PLANT – II KRISHNA HAMMERS F-670 RIICO, Industrial Area, Bhiwadi Distt. Alwar-301019, Rajasthan Phone: +91-1493 - 512062, 220045
PLANT – III M.K. INDUSTRIES H-559 RIICO, Industrial Area, Bhiwadi Distt. – Alwar-301019, Rajasthan Phone: +91-1493 - 221050,221558.
|
|
Staff
|
Production Department:70, Quality Control Department: 20, R&D Department: 07 |
| Machinery, Equipment Used and Production Process |
| Serial No. | Name of Machine
| Capacity | Qty. (Nos.)
| | 1. | Shearing
M/C
| 2"
| 1 | 2.
| Shearing M/C
| 2.5"
| 1
| | 3. | Shearing M/C
| 3"
| 1 | | 4. | Shearing M/C
| 6" | 1 | | 5. | Oil Fired Furnace
| | 6
| 6.
| End Heating Furnace | | 4
| 7.
| Induction Heater
| 180 KW | 1
| | 8. | Induction Heater
| 260 KW
| 1
| | 9. | Belt Droop Hammer
| 2.0 Tonnes | 1 | | 10. | Belt Droop Hammer
| 1.0 Tonne | 1 | 11.
| Friction Screw Press
| 400 Tonnes | 1
| 12.
| Friction Screw Press
| 300 Tonnes | 1
| 13.
| Friction Screw Press
| 200 Ton
| 2 | 14.
| Friction Screw Press
| 100 Tonnes | 5
| 15.
| Friction Screw Press
| 50 Tonnes | 1
| 16.
| Ring Rolling M/C
|
| 1
| 17.
| Power Press
| 200 Tonnes | 1
| 18.
| Power Press
| 150 Tonnes | 2 | 19.
| Power Press
| 100 Tonnes | 2
| 20.
| Power Press
| 75 Tonnes | 5
| 21.
| Power Press
| 50 Tonnes | 5
| 22.
| Shot Blasting M/C
|
| 2
| 23.
| Compressor
|
| 6 | 24.
| Generator Set
|
| 5
| 25.
| Welding Set
|
| 4 |
| 1 |
VMC M/C |
|
1 |
| 2 |
CNC M/C (Turning Center) |
|
8 |
| 3 |
Auto Lathe |
|
2 |
| 4 |
Copying Lathe M/C |
|
3 |
| 5 |
Lathe M/C |
4.5ft |
8 |
| 6 |
Lathe M/C |
6ft |
5 |
| 7 |
Lathe M/C |
8ft |
2 |
| 8 |
Lathe M/C |
12ft |
1 |
| 9 |
Milling M/C |
|
2 |
| 10 |
Radial Drilling M/C |
|
2 |
| 11 |
Drilling M/C |
|
4 |
| 12 |
Center Less Grinding M/C |
|
3 |
| 13 |
Grinder |
|
3 |
| 14 |
Bench Grinder |
|
5 |
| 15 |
Adda Lathe M/c |
|
24 |
| 16 |
Power Hexa |
|
3 |
| 17 |
Band Saw |
8" |
1 |
| 18 |
Shaper M/C |
24" |
1 |
| 19 |
Surface Grinder |
|
2 |
| 20 |
Cylindrical Grinder |
|
2 |
|
| Material Used for Production Process |
Ferrous and non-ferrous metals. |
| Advantages/Recent Developments |
Infrastructural expansion of the industry. |
| Our Facilities |
Tool & Die Manufacturing Facility Sonia Forging’s Tool & Die Manufacturing setup includes Lath, Milling Machine 3 axis, 4 axis, CNC Milling, EDM, Wire Cut and Shaper Machines from well-known companies. Forging Facility Our 10 Closed Die Forging Lines ranges from 50 tonnes to 400 tonnes Screw Fraction Press along with 1.0 tonne, 1.5 tonne, and 2.0 tonne Belt Dropped Hammer with a forging capacity of 90,000 tonnes per year. The forging setup of the company is very flexible to meet the different requirements of our valued customers.
Heat Treatment & Process Facility Duly audited by leading automotive manufacturers, our heat treatment capacity meets the most requirement of our in-house production. 300 kg. per hour continuous quenching and tempering capacity and 500 kg. per hour isothermal annealing line enable the company to maintain the quality forging. Machining Facility The machine shop has CNC Turning, Milling, Grinding facility of cylindrical, center less, surface, internal and external grinding along with covenental lathe, etc. to meet the entire requirement.
Inspection & Testing Facility We have well equipped updated lab having testing facility of hardness, grain size, etc. along with fully equipped standard room supervised by dedicated quality control staff to ensure world class quality standards to meet the automotive industries requirements. We have Semi - Automatic & CNC Machines available in our Factory.
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